
| How to Make? An Improved Soap .. Not just for more Foam (GTZ, 1993, 71 p.) |
| C. Saponification of simple fats |
They are similar fats, deposited by these animals as food stock in special parts of the body (mainly in the abdominal cavity). They can be extracted by cooking in presence of an acid or a base.
Physical and chemical characteristics:
|
|
COW |
MUTTON |
|
Density at 15 °C: |
0,936 - 0,952 |
0,936 - 0,960 |
|
Solidification point: |
30 to 38 °C |
32 - 45 °C |
|
Iodine number: |
32 -47 |
31 - 47 |
|
Saponification value: |
193 - 200 |
192 - 198 |
|
INS Factor: |
146 - 168 |
145 - 167 |
|
Intake in insaponifiable: |
0,3 - 0,8% |
0,1 - 0,6% |
|
Intake of alkaline solution indicated for saponification: |
8 to 15 °Be |
8 - 15°Be |
Sodium soaps of tallow are grey-white to yellow-cream. Very hard (breakable) and less soluble in water, they produce a little, but stable foam. They possess a good washing power and a very smooth effect on the skin. Mutton tallow produces a soap having a specific odor.
Soap preparation
Pre-treatment
Due to the specific odor they produce, tallows should undergo a deodorisation before their saponification.
The extended washing in salted boiling water (with addition of essential plants extracts) can give good results.
Saponification
Saponification of tallow can be better made with light concentration alkaline solutions (8 to 15 °Be). It is however appropriate to use two solutions of different concentration semi-hot processing is also very well indicated.
Recipe:
100 Kg of purified beef suet;
66,6 Kg of caustic potassium
solution at 8 °Be;
36,59 Kg of caustic soda solution at 35
°Be;
5 Kg of kaolin.

Figure
How to conduct the operations:
- Weigh the necessary quantity of purified tallow and heat it in the boiler up to a temperature of 55-60 °C ;
- Stop the heating and add slowly and by small portions the caustic potassium solution by stirring;
- Then add the portion of caustic soda solution by stirring on (the reaction produces a lot of heat);
- Let the temperature decrease progressively (add and mix in the secondary products when the temperature decreases down to 50 - 55 °C )
- Pour the soap into moulds;
- Leave it become cold and hard;
- Take out of moulds and cut into bars and pieces.