Cover Image
close this bookHow to Make? An Improved Soap .. Not just for more Foam (GTZ, 1993, 71 p.)
View the document(introduction...)
View the documentBackground
View the documentIntroduction
close this folderA. Basic elements for making improved soap
View the documentA.I. Raw materials
View the documentA.II. Technology of improved soaps making
close this folderB. Equipment and materials
View the document(introduction...)
View the documentB.I. Material and equipment for preparation
View the documentB.II. Material and equipment for the finish product
close this folderC. Saponification of simple fats
View the documentC.I. Peanut oil
View the documentC.II. Copra oil
View the documentC.III. Cotton oil
View the documentC.IV. Shea butter
View the documentC.V. Palm oil
View the documentC.VI. Palmkernel oil
View the documentC.VII. Tallows (cow and mutton)
View the documentC.VIII. Fat (pork)
View the documentC.IX. Neem oil
View the documentC.X. Pourghere oil
View the documentC.XI. Castor oil
View the documentC.XII. Sesame oil
close this folderD. Saponification of fat mixtures
View the documentD.I. General informations
View the documentD.II. Equatorial zone
View the documentD.III. Humid tropical zone
View the documentD.IV. Semiarid tropical zone
close this folderE. Economic aspects of the improved soap production
View the document(introduction...)
View the documentE.I. Packaging and trading
View the documentE.II. Profitability
View the documentE.III. Financial analysis of the soap making (survey forms)
close this folderF. Ecological implications
View the documentF.I. Problems
View the documentF.II. Perspectives
View the documentG. Local institutions
View the documentBibliography

C.VI. Palmkernel oil

It is extracted from the seeds of oilpalm fruit (Elais sp.).

Physical and chemical characteristics:

Density at 15 °C:

0,925 - 0,935

Solidification point:

19 to 30 °C

Iodine number:

14 - 20

Saponification value:

242 - 254

INS Factor:

222 - 240

Intake in insaponifiable:

0,2 - 0,8%

Intake of alkaline solution indicated for saponification (refined oil):

26 to 40 °Be.

The soda soap is very hard and has a yellow-cream color. After graining out, it can even become breakable. The washing power is very good (even in cold water) and foaming appears quickly, but the foam is less stable. Stable at stockage, it develops unfortunately a harsh effect on the skin.

Soap preparation

Palm kernel (palmist) oil has a white yellow color. It's soaping characteristics are similar to those of copra oil. As the latter it is easily saponifiable.

Pre-treatment

The pre-treatment necessary to the saponification of palmist oil consists in the purification of raw oil. This can be achieved by washing it in boiling salted water (see detailed description in the chapter "peanut-oil").

Saponification

Recipe:

100 Kg of purified oil;
19,94 Kg of caustic potassium solution at 15°Be;
38 Kg of soda solution at 40 °Be;
5 Kg of salt.


Figure

The palmist oil is well appropriate for saponification at cold. In this purpose you can use two alkaline solutions of different concentration.

How to conduct the operations

- Weight the necessary quantity of purified oil and heat it in the boiler at 35 - 40 °C;
- Add slowly and in small portions (by stirring) the alkaline solution of weak concentration);
- After the appearance of a good emulsion, add the concentrated alkaline solution by stirring intensively;
- Go on mixing it until the mass of soap gets a high stickiness;
- Then add the auxiliaries and keep stirring in order to warrant their incorporation;
- Pour the hot mass into big moulds (immediately covered in order to keep in the heat of the reaction);
- When the blocks of soap get cold and hard take them at the moulds and cut into bars (and eventually into pieces).