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close this bookSoil Block Presses (GTZ, 1988, 38 p.)
View the document(introduction...)
View the documentAcknowledgements
View the documentTechnology
View the documentEquipment
View the documentCriteria for selection and purchase
View the documentChecklist for potential buyers
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Press - bloc 80 tm mobile production unit

Manufacturer
GEOBETON ONE
B.P.91
F-53021 Laval CEDEX
France
Tel. 43 49 09 48
Tlx. 722 603 f

Description

The PRESS - BLOC 80 TM, first constructed in 1984, succeeded the company's first machine, the H 60 press, developed in 1981.

The machine is a mobile production unit, fixed on a self-carrying chassis equipped with 4 wheels, in accordance with road transport standards. The self-contained unit incorporates a vibrating sieve, a horizontal shaft mixer, a hopper and a hydraulic press, all powered by a single 47 hp diesel engine, which has a 301 tank and diesel consumption of 5 l/h

The press is designed to produce blocks of 29 x 14 x 9 cm with a tolerance of ± 3 mm for the height (at maximum compression) and a very smooth surface, achieved by hypercompression reaching a working pressure of 20 N/mm². The blocks can be made solid or with recesses (by inserting frogs). Different sized blocks can be made to suit local requirements by changing the mould (within 1 hour). The height of the blocks is adjustable between 5 and 10 cm.

The PRESS - BLOC 80 TM is conceived for use in harsh tropical conditions, and has a large in built safety factor in all hydraulic jacks, pumps flexible pipes and mechanical items. Resisting parts are manufactured in special steel and are replaceable.

Operating the PRESS -BLOC 80 TM

The production of soil blocks comprises both manual and automatic operations and is carried out in two stages, which function independently of each other.

The vibrating screen is fed manually by a crew with shovels or a front-end loading tractor The screen vibrates automatically, separating stones and foreign debris from the earth, which drops into a hopper and through an automatically controlled funnel loader into the mixer.

The addition of a stabilizer (if required) and water is done manually, directly in the mixer. After thorough blending, the mixer is lifted up automatically by the two lateral pivoting shafts. At the topmost position, the mixer opens automatically, dropping the soil mix into the 2001 fixed hopper. This concludes the first production phase.

The automatic filling, hydraulic compression and fuming out cycle is controlled independently of the other operations by an electronic and pre-programmed computerized device, which incorporates a release mechanism. The compression speed of the vertical stroke hydraulic jack is 75 mm/s during precompression and 10.8 mm/s during hypercompression. the compression pressure is adjustable.

A worker, standing on the base frame, removes the blocks as they are ejected from the press, at intervals of approximately 8 seconds.


FIGURE

Technical Details


Size of machine (length x width x height)

462 x 222 x 295 cm(182 x 88 x 116 in)

Weight of machine (without mould)

3500 kg

Shipment of machine

in standard container (details according to shipping company)

Weight of packed machine

3800 kg



Standard block size (single mould)

29 x 14 x 9 cm (11.4 x 5.5x 3.5 in)

Maximum nominal compaction force

80 tonnes

Nominal compaction pressure

20 N/mm² (2900 p.s.i.)

Compression ratio

2:1

Energy input/transmission

motorized / hydraulic

No. of blocks per cycle/output rate

1 / 320 blocks per hour

Labour force required (incl. excavation and mixing)

6 - 8 men

Price (ex works)

PRESS - BLOC 80 TM

525000 FF (approx. 90200 US$)

valid June 1988

Kit for mould substitution

on request


Spare parts package

included in the price of the machine

FF=



French Francs