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close this bookSwitchgear - Basic Vocational Knowledge
close this folder2. Important components of switches
View the document2.1. Switching contacts
View the document2.2. Arcs
View the document2.3. Switch mechanisms

2.3. Switch mechanisms

They change the switching position of switches (CLOSED-OPEN). For this purpose a force is required. In accordance with the type of force generation the mechanisms are classified in:

- manually-operated mechanisms
- solenoid-operated mechanism
- motor-operated mechanism, and
- pneumatic-operated mechanism.

Manually-operated mechanism

Actuation elements are knob, pushbutton or lever. Rated currents up to approximately 100 A can be switched by means of these mechanisms. The manually-operated mechanism is the cheapest mechanism. Examples for these mechanisms are installation switches, gang switches, pushbutton switches.

Solenoid-operated mechanism

By switching on a control current an electromagnet is excited. The armature of a magnet actuates the contact members. Examples for solenoid-operated mechanisms are contactors, relays, installation remote switches.

Motor-operated mechanism

The motor either drives the interrupter shaft via a gear or the motor acts on a spring energy store. As far as the motor-operated mechanism with spring energy store is concerned, simultaneously with the closing operation a disconnection spring is tensioned and latched. When the spring is unlatched, it opens the contact members independently of the motor.

Pneumatic-operated mechanism

By means of 15 to 20 MPa compressed air the contact members are actuated via pressure piston and linkage mechanism.

This type of mechanism is mostly used for high-voltage circuit breakers.

Survey 3 Summary of the most common switch mechanisms

S Mechanisms

Examples of application

Functional principle

Advantages and disadvantages

Manually-operated mechanism Pushbutton and lever-operated mechanism Stirrup-operated mechanism

Low-voltage circuit breaker Load-break switch Isolating switch Earthing switch Power circuit breaker up to 30 kV



The actuation element is attached directly to the interruptor shaft. The switch linkage transmits the switching force from the front side of the cell to the switch fastened on the rear.

Favourable as to costs, no high switching frequency. At rated currents above 100 A escessive switching forces required

Manually operated mechanism by means of a twist knob

Multisection cam-operated switch



The switch lever is arranged directly on the camshaft

Simple design, un-objectionable switching of high currents at a speed almost independent of the operator

Snap-action connection (toggle latching mechanism)

El circuit breaker



From a certain switch ing angle onwards the opening and closing sequences are taken over by incorporated springs. 1 release force, 2 manual force

Unobjectionable switching of high currents at a speed independent of the operator

Solenoid-opera ted mechanism

Contactors r Relays



1 excitation coil, 2 spacing between armature and magnet 3 lifting limits, 4 return spring. 5 armature, 6 magnet

Relatively high power consumption by the switching magnet. A high making current can load the network.,

Motor-operated mechanism

El circuit breakers SCI circuit breakers

The interruptor shaft is driven directly by a motor via a worm gearing and an excentric. When an energy store is used, the motor tensions the closing spring. By unlatching this spring the switch is closed and the opening spring is pretensioned. During the opening sequence the closing spring is preten-sioned.

Compared with the solenoid-opera ted mechanism, the motor-operated mechanism is more economical for high rated currents

Pneumatic-operated mechanism and D3AF

Isolating switches Circuit breakers of types DCI



1 spring, 2 piston, 3 compressed-air, 4 interruptor shaft

Remote control possible. Simpler design compared with electric-operated mechanisms. Higher switching speed and smoother switching