A training manual in conducting a workshop in the design, construction, operation, maintenance and repair of hydrams |
Attachments |
Glossary of terms for session 6
Atmospheric pressure - the pressure at sea level caused by the weight of air; atmospheric pressure = 14.7 psia, and 0 psig
Force - (delivery to drive head ratio) the ratio of lift to fall. The inverse of this ratio times the efficiency of the hydram will determine the percentage of water that the hydram will pump. The higher the h:H ratio, the lower the hydram efficiency (n). The usual range of the h:H ratio is from 2:1 to 20:1, but h:H ratios have been measured up to 60:1.
Hydram capacity - the maximum amount of water that a hydram can use. This is determined by the drive pipe size and length, the drive head, and the impulse valve size and design.
Impulse valve stroke - the distance the impulse valve travels during a cycle.
Impulse valve weight - the total weight or downward force of the impulse valve and its springs or weights.
Kinetic energy - active energy, ½ the mass times the velocity squared
E_{k} = ½ mv²
Pressure - force applied over a surface measured as force per unit of area such as pounds per square inch (psi) (a head of 28" of water develops a pressure of 1 psi) or a pascal (Pa) which is equal to 1 newton per square meter (a head of 1 cm = 98 Pa) 28" of water equals 71.1 cm of water equals 1 psi = 6895 Pa.
psia - (pounds per square inch absolute) the total real pressure as if the atmospheric pressure is not present. Atmospheric pressure at sea level is 14.7 psi, so if a pressure gauge reads 100 psi (psig) the absolute pressure is 114.7 psia.
psig - (pounds per square inch gauge) the pressure that a gauge reads, actually the pressure above atmospheric.
Static head - a column of water without motion. The static drive head of a hydram can be measured with a pressure gauge but only when the ram is stopped and the drive pipe is full of water.
Time of cycle - (t) the time it takes for a hydram to complete one cycle, such as the time lapse between the impulse valve closing twice.
Velocity - speed usually measured in feet per second or meters per second.
Water used - (Q.) the amount of water that flows through the drive pipe during a unit of time (as in gallons per minute or liters per second) which is equal to the water pumped (q) plus the water wasted (Qw)
The flow rate range of hydrams are as follows:
Drive pipe diameter |
Flow rate |
|||||||||||
mm |
in |
U.S. |
gal/min |
Imperial |
gal/min |
liters/min |
||||||
19 |
3/4 |
0.8 |
2 |
0.6 |
1.7 |
2.8 |
7.6 |
|||||
25 |
1 |
1.5 |
4 |
1.3 |
3.3 |
5.7 |
15.0 |
|||||
32 |
1¼ |
1.5 |
7 |
1.3 |
5.8 |
5.7 |
26.0 |
|||||
38 |
1½ |
2.5 |
13 |
2.0 |
10.8 |
9.4 |
49.0 |
|||||
50 |
2 |
6.0 |
20 |
5.0 |
17.0 |
23.0 |
76.0 |
|||||
63 |
2½ |
10.0 |
45 |
8.0 |
38.0 |
38.0 |
170.0 |
|||||
75 |
3 |
15.0 |
50 |
13.0 |
42.0 |
57.0 |
189.0 |
|||||
100 |
4 |
30.0 |
125 |
25.0 |
104.0 |
113.0 |
473.0 |
|||||
125 |
5 |
40.0 |
150 |
33.0 |
125.0 |
151.0 |
567.0 |
Determining Drive Pipe Length, L:
1. Consider drive head, H
L:H ratio - drive pipe length to head ratio, when H is less than 15 ft. (4.5m) L:H should equal 6.
When H is greater than 15 ft (4.5m), but less than 25' (8m) L:H should equal 4.
When H is greater than 28 ft. (8m), but less than 50' (16m) L:H should equal 3.
When H is greater than 50 ft. (16m) L:H ratio should equal 2.
2. Consider drive pipe diameter, D
L:D ratio - drive pipe length to diameter ratio, should be kept between 150 and 1000.
A rule of thumb: maximum number of pipe lengths = 4D
(based on chart below, and 21' pipe length)
Optimal number of pipe lenghts = 2D
D |
L = 150D |
L = 500D |
L = 1000D |
No of pipes |
½" |
6.25 |
20.8 |
41.6 |
2 |
3/4" |
9.3 |
31.25 |
62.5 |
3 |
1" |
12.5 |
41.6 |
83.2 |
4 |
1½" |
15.6 |
52.0 |
104.0 |
5 |
1½" |
18.6 |
62.5 |
125.0 |
6 |
2 |
25.0 |
83.2 |
166.4 |
8 |